项目背景
随着全球新能源行业的迅猛发展，锂电池生产已成为实现全球零碳未来的关键一环。在生产过程中，安全至关重要，尤其是在模切和焊接等工艺中会产生大量易燃易爆的粉尘。如果这些粉尘得不到有效处理，将给整个车间带来巨大的爆炸风险。
东莞汇乐技术股份有限公司（以下简称“汇乐”）长期致力于工业除尘防爆技术的开发，作为一线锂电池生产商的长期合作伙伴，汇乐在锂电池产线积累了丰富的经验。迄今为止，汇乐已在全球范围内为混料、压延、分切、模切、叠片、绕卷、母线焊接、激光打标等电池生产工艺提供了超过4万套设备，其中包括中央集尘与防爆系统，以及针对锂电工况定制化的集尘器和压料机。
Project Background
As the global new energy industry rapidly develops, lithium battery production has become a key element in achieving a zero-carbon future. Safety is paramount in the production process, especially during cutting and welding operations, which generate large amounts of flammable and explosive dust. If not effectively managed, this dust poses a significant explosion risk to the entire workshop.
Villo has long been committed to developing industrial dust collection and explosion protection technology. As a long-term partner of leading lithium battery manufacturers, Villo has accumulated extensive experience in lithium battery production lines. To date, Villo has provided over 40,000 sets of equipment worldwide for processes including mixing, calendering, slitting, cutting, stacking, winding, busbar welding, and laser marking. These solutions include central dust collection and explosion-proof systems, as well as customized dust collectors and waste compactors.
项目需求
某大型欧洲电池厂希望改善其激光模切车间的废料收集设备，以减少粉尘残留，降低燃爆风险，同时便于处理废料，节省人力成本。
1.原有设备对废料压缩不充分，废料松散，难以处理；
2.原有废料收集设备框体内有比较多粉尘残留，若处理不及时，会有较高安全风险；
3.需要更智能化、易于操作以及维护的设备，以降低劳动强度以及减少生产停机清理时间；
4.设备需要具备权威机构的CE (ATEX) 认证以符合当地(欧盟) 规定。
Project Requirements
A large European battery manufacturer sought to improve its laser notching workshop's waste collection equipment to reduce dust residue, minimize explosion risks, and facilitate waste handling while reducing labor costs.
To comprehensively address the client's issues, Villo proactively responded, conducting multiple on-site visits and engaging in detailed discussions with on-site operators and workshop managers. Through repeated dialogue and exploration, the core needs of the client became clear:
1.Insufficient compression of waste by existing equipment, resulting in large and loose, waste blocks, which are difficult to handle.
2.The existing waste collection equipment tends to accumulate a significant amount of dust inside the frame, posing a high safe risk if not properly handled.
3.Complex equipment operation and prolong maintenance, leading to high labor costs and production downtime for cleaning.
4.The equipment must be certified with CE (ATEX) by an authoritative organization to comply with local (EU) regulations.
结合车间现场的实际情况和客户的核心诉求，汇乐通过其专利高效压料机，为客户设计了一套高效废料收集方案，旨在从根本上解决当前面临的问题。
Solution
Based on the workshop's actual conditions and the client's core needs, Villo designed an efficient waste collection solution using its patented high-efficiency waste compactor, aimed at fundamentally solving the current problems.
汇乐的废料压缩机自带风机动力源，专为废料压缩、收集和除尘而设计。废料和粉尘进入后被有效分离，废料被高效收集并压缩成便于处理的块状，粉尘经过两级过滤后可直接排入车间环境。
Villo's Waste Compactor, equipped with its own fanpower source, is specifically designed for waste collection, compression and dust removal. Upon entry, waste and dust are effectively separated. The waste is then efficiently collected and compressed into
manageable blocks, while the dust undergoes thorough primary and secondary stage filtration, making it suitable for direct discharge (recycled back) into the workshop environment.
通过高效压缩电缸（高达1:50压缩比），压缩后废料整体成块，便于回收。
两级过滤，排风洁净度可达千级（H13级以上滤芯），回风可直接排入车间。
活动结构采用光栅传感器监控，保证操作人员安全；大风量设计可最大限度地将粉尘收集到收集箱中，显著减少框体内的粉尘量，提供更高的使用安全性。
可以24小时工作，减少停机清理时间，提高生产率，同时配备专利设计的收料小车，大大提高废料回收效率。
配备惰化喷粉器及无焰泄放等防爆设备，大大提高安全性。
经汇乐高效压料机压缩后的废料块，便于回收
● Efficient Compression:
The high-efficiency compression cylinder (with a compression ratio of up to 1:50) compacts the waste into solid blocks, making it easier to recycle.
● High-Efficiency Filtration:
Two-stage filtration system ensures exhaust cleanliness up to Class 1000 (H13-grade or higher filter), allowing the return air to be directly discharged into the workshop.
● Safety Protection:
The movable structure is monitored by a grating sensor to ensure operator safety. The high air volume design maximizes dust collection into the collection box, significantly reducing dust levels inside the frame and providing higher operational safety.
● Continuous Operation and Convenient Recycling:
Capable of 24-hour operation, reducing downtime for cleaning and increasing productivity. Equipped with a patented collection cart design, it greatly improves waste recycling efficiency.
● Explosion-Proof Option:
Equipped with explosion-proof devices such as an inert powder sprayer and flameless venting, significantly enhancing safety.
参数对比：汇乐压料机 vs 市场上某品牌压料机
Comparison: Villo Waste Compactor vs. Another Market Brand
汇乐的高效压料机通过优化废料管理，显著提升了产线的效率和安全性。系统采用专利电缸压缩技术，能够高效收集并压缩产线上的切割废料，同时配备收集小车，让废料收集更便利，加上智能化控制实现与主生产设备的联动，确保生产过程自动化运行，大大减少人工操作成本。同时，压料机可以24小时连续工作，减少了停机清理的时间，有效提高了生产效率。此外，大风量设计最大限度地收集灰尘，显著降低框体内的粉尘量，提高使用安全性。实际投产后，该系统展现出卓越性能，解决了客户在废料管理上的难题，充分满足了客户对高效、安全生产的需求。
Villo's high-efficiency waste compactor significantly enhances production line efficiency and safety by optimizing waste management. The system uses patented electric cylinder compression technology to efficiently collect and compress cutting waste from the production line. It is also equipped with a collection trolley for more convenient waste collection. The intelligent control system integrates seamlessly with the main production equipment, ensuring automated operation and greatly reducing labor costs. Additionally, the compactor can operate continuously for 24 hours, minimizing downtime for cleaning and effectively improving productivity. The high airflow design maximizes dust collection, significantly reducing dust levels inside the unit and enhancing operational safety.
After being put into operation, the system has demonstrated outstanding performance, effectively solving customers' waste management challenges and fully meeting their needs for efficient and safe production.
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